EECL Form-In-Place Custom RF Gaskets

New custom RF FIP gasket shielding services from EECL.  

EECL specializes in advanced EMI/RFI shielding, offering proprietary, automated Form-in-Place (FIP) gasket and microwave absorber technologies, including conductive elastomers for cavity resonance suppression and environmental sealing. These custom solutions are designed to fit on high frequency RF PCBs to provide compartmentalized shielding and cavity resonance suppression. Applications include high-performance aerospace and commercial electronics, often featuring low outgassing and wideband suppression from 10MHz to 100GHz.  EECL’s premium custom RF and microwave enclosures are custom designed for client’s circuits to deliver superior electromagnetic isolation and unmatched RF performance, and they are also used in all of their own products to achieve best-in-class RF performance. The absorbers can provide an attenuation > 100dB of incidence in K, Ku, Ka, L, S, C, X bands.

Meticulously machined and plated with high-loss tangent nickel, EECL enclosures provide exceptional suppression of electromagnetic interference (EMI) and resonance. These enclosures are fully customizable, with precision machining and plating processes and can be designed to enclose the customer’s PCB as part of the finished product. EECL is able to screen around connectors, on side walls and provide a complete EMC shield from the outside world. The internal surfaces are precision-roughened to optimize RF isolation by reducing internal coupling, while the external surfaces are polished smooth for a clean, professional appearance.

Enhanced with EECL’s industry-leading isolation gasket and advanced microwave absorber, each enclosure offers best-in-class, repeatable shielding effectiveness to ensure manufacturing success every time. EECL’s advanced microwave absorber is chemically bonded to the roughened metal surfaces, ensuring full cavity resonance suppression without the need for adhesives, which can compromise performance. Absorber depths can be controlled down to 100 microns, allowing precision application in complex-shaped cavities. It is also possible to add a thermal pad where required for easy assembly in production. Whether for high-volume production or a single prototype, EECL’s scalable solutions are crafted to meet the rigorous standards of RF-sensitive applications over the frequency range 10MHz to 100GHz. Typical customer engagement starts with a review of the PCB and EECL can either design the enclosure or provide design guidelines to achieve optimal performance. The isolation gasket is a form-in-place, silicone elastomer containing nickel and graphite particles and can be applied to walls as thin as 30mils. When precisely CNC-applied, it provides intricate, highly effective gasket sections that achieve up to 100 dB isolation and ensures reliable, repeatable results across a wide range of applications. Unlike conventional shielding, EECL gaskets enable easy assembly, reusability, and stable performance in both high- and low-volume runs.